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The accelerated transition to electric vehicles has led to significant innovations in charging systems that demand more cost-efficient and high performing power electronics. Addressing this, Infineon Technologies AG expands its 650 V CoolMOS™ CFD7A portfolio by introducing the QDPAK package.
This package family is designed to provide equivalent thermal capabilities with improved electrical performance over the well-known TO247 THD devices, thus enabling efficient energy utilization in onboard chargers and DC-DC converters.
Efficient and powerful electric vehicle charging systems help reduce charging times and vehicle weight, increasing design flexibility and reduce the total cost of ownership of the vehicle. This new addition complements the existing CoolMOS CFD7A series, offering versatility with top-side and bottom-side cooled packages. The QDPAK TSC (top side cooled), enables designers to achieve higher power densities and optimal PCB space utilization.
The 650 V CoolMOS CFD7A offers several important features for reliable operation in high-voltage applications. Thanks to its reduced parasitic source inductance, the device can minimize electromagnetic interference (EMI), ensuring clear signals and consistent performance.
The Kelvin source pin also provides improved precision for current sensing, ensuring accurate measurements even in challenging conditions. With a creepage distance suitable for high voltage applications, as well as high current capability and high power dissipation (P tot) of up to 694 W at 25°C, it is a versatile and powerful device for a wide range of high-voltage applications.
New system designs using 650 V CoolMOS CFD7A in QDPAK TSC will maximize PCB space use, doubling power density and enhancing thermal management via substrate thermal decoupling. This approach simplifies assembly, eliminates board stacking and reduces the need for connectors, thereby lowering system costs. The power switch reduces thermal resistance by up to 35 percent, providing high power dissipation that outperforms standard cooling solutions.
This feature overcomes the thermal limitations of bottom side cooled SMD designs using FR4 PCBs, resulting in a significant boost in system performance. The optimized power loop design locates drivers near the power switch, improving reliability by reducing stray inductance and chip temperatures. Overall, these features contribute to a cost-effective, robust, and efficient system ideal for modern power needs.
As announced in February 2023, the QDPAK TSC package has been registered as a JEDEC standard for high-power applications, helping to establish a broad adoption of TSC in new designs with one standard package design and footprint. To further to accelerate this transition, Infineon will also release additional Automotive Qualified devices in QDPAK TSC for onboard chargers and DC-DC converters in 2024, such as 750 V and 1200 V CoolSiC™ devices.
Original – Infineon Technologies
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In static switching applications, power designs focus on minimizing conduction losses, optimizing thermal behavior, and achieving compact and lightweight systems while ensuring high quality at a low cost. To meet the needs of next-generation solutions, Infineon Technologies AG is expanding its CoolMOS™ S7 family of high-voltage superjunction (SJ) MOSFETs.
The devices are aiming at SMPS, solar energy systems, battery protection, solid-state relays (SSR), motor-starters and solid-state circuit breakers, as well as PLCs, lighting control, HV eFuse/eDisconnect, (H)EV on-board chargers.
The portfolio extension includes innovative QDPAK top-side cooling (TSC) packages and offers a wide range of features in a small footprint. This makes it highly advantageous for low-frequency switching applications while optimizing cost positioning.
Thanks to the novel high-power QDPAK packaging, they offer an R DS(on) of only 10 mΩ, which is the lowest on the market in this voltage class and the lowest in SMD packages. By minimizing conduction losses of the MOSFETs, the CoolMOS S7/S7A solutions contribute to higher overall efficiency and provide an easy and cost-optimized way to improve system performance.
The CoolMOS S7 power switches also effectively manage heat dissipation with improved thermal resistance. Thanks to the innovative and efficient QDPAK packaging, they also reduce or even eliminate the need for heat sinks in solid-state designs, resulting in more compact and lighter systems.
The MOSFETs are available in both top-side and bottom-side variants, and feature high-pulse current capability, enabling them to handle sudden surges of current. In addition, they exhibit body diode robustness to ensure reliable operation during AC line commutation.
With fewer components required, they reduce part count, resulting in flexible system integration, lower BOM costs, and total cost of ownership (TCO). In addition, these MOSFETs enable shorter reaction times, particularly when breaking a current, facilitating smoother and more efficient operation.
Original – Infineon Technologies
